Bottling Carbonated Beverage Automatic Washing/Filling/Capping Machine

Products Mode: D1.2
1: Filling medium: Carbonated beverage (CO2)
2: Combined type automatic machine (3-in-1)
3: Capacity: 3000~32000 bottle/hour based on 500ml bottle
4: PLC + Touch Screen control, various protect/measure device;
5: Main material: Stainless steel 304/316
6: Bottle type: PET bottle, 0.2~2.5L

Detailed Description:

CGFD is a kind of complete set of machine combines washing, filling and rotary capping functions in one machine, it's a full-automatic & high efficiency filling machine special for carbonated beverage.

This machine is suitable for filling beverage which contain gas inside liquid. All the parts which will contact medium directly, like filling tank, filling valve, etc. were made of high quality stainless steel, it reach the food industry standard required; the sealing parts are made of heat-proof rubber, so  it can give the high temperature sterilizing to filling machine after running. Equip with PLC controller to reach full-automatic control from empty bottle feeding until to product bottle discharge; equip with frequency converter to adjust machine operating speed according to customer required. Adopting balanced pressure filling theory and spring filling valves in the machine, it can stable filling and assure beverage quality; choose advanced magnetic coupler to regulate cap screwing torque, so it can give the nice capping quality. 

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Function:
   
The machine can finish bottle in-feeding, washing, filling, cap-unscrambling, capping and finished bottle output by automatically.

Characteristics:
PLC control, English and Man-machine interface, operating easy and simple maintain
Air delivery in-feeding conveyor and connect with star wheel directly to make bottle size change easily.
Neck hanging technology is applied to fit different height bottle and prevent second pollution.
Apply insertion type to control fluid level and ensure filling accuracy and preventing spray
Frequency inverter controls the whole machine to make working smooth and reliability.
Advanced magnetic coupler to regulate cap screwing torque to keep capping accuracy.
3-in-1 Monoblock structure make machine compact and beautiful appearance, save you workshop floor and labor cost.

Specification:

ModelCGFD12-16-6CGFD18-18-6CGFD24-24-8CGFD32-32-10CGFD40-40-10CGFD50-50-12CGFD60-60-15CGFD80-80-20
Capacity (500ml)30005000800012000150001800021000320000
Bottle typePET bottle, round & square
Bottle diameterΦ50~95mm, 330~1500mlΦ50~105mm, 330~2250mlΦ50~110mm, 330~2500ml
Filling pressure0.15~0.35MPa
Filling temperature0~5°C
Power (kw)4.555.58.510121620
Diameter (m)2.3×1.7×2.52.5×1.85×2.53.1×2.1×2.54.6×2.16×2.54.6×3.8×2.55×4.7×2.56.5×5.4×2.57.7×6.4×2.5
Weight (kgs)26003500500068008500100001250016000


 Component pictures:

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Washing heads:
* Made of 304/316 stainless steel, hygienic and durable, can avoid clip pollution.
* Equipped with high-efficiency nozzles to ensure the washing effect and save washing water.
* Equipped with a cover to prevent water splashing; and equip with water recovery tank.
* By adjusting the height of rotating parts to adapt to different bottle heights

Filling Heads:
* Made of food grade stainless steel 304/316.                    
* Fast filling speed and precise liquid level control.
* All parts that come into contact with materials are food-grade materials with no hygienic dead corners and few seals.
* Special spring valve to suitable for balanced pressure filling

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 3.jpgCapping heads:
* Electricmagnetic capping heads to reduce the defective rate, easy to set and adjust the torque of capping head.
* Equip the reverse cap protected device.
* No cap feeding then machine stop.
* Main parts made by SS304/316.
* By adjusting the height of the rotary parts to adapt for different bottle height.


Normal technical process for complete production line

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Carbonated beverage technical process:
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Typical layout of carbonated beverage filling and packaging line:D1-2-2.jpg